At Oliver + Batlle, we provide process equipment to manufacture products in the varnish industry. We have extensive experience in the design and manufacture of industrial machinery optimised for mixing and filling processes, etc. We can also design and implement comprehensive production plants adapted to your needs.
Disponemos de soluciones de proceso para la agitación que garantizan la mejor miscibilidad entre líquidos para los barnices sin cargas sólidas.
En Oliver + Batlle fabricamos soluciones tecnificadas para la agitación de barnices sin cargas sólidas que integran prestaciones como el condensador de vahos, los sistemas de refrigeración, la calderería propia y una amplia gama de mecanismos de agitación para distintos procesos.
Diseñamos sistemas de trasvase a medida que se adaptan a las necesidades de cada planta y cada producción. Ponemos a su disposición tanques de acabado para procesos de miscibilidad simples con refrigeración mediante camisa de refrigeración, media caña o dimple jacket.
Consúltenos por nuestras soluciones “llave en mano” y por la gran variedad de diseños que aprovechan la naturaleza de los líquidos base para una mayor optimización de la producción.
Nuestra experiencia de más de 60 años en el sector nos permite ofrecer una amplia gama de soluciones de envasado de barnices adaptadas a las características propias de este tipo de productos.
La mejor solución para producciones medias y altas. Las soluciones de envasado para el sector barnices cubren las exigencias de producción más elevadas con la familia de volumétricas más extensa del mercado. Permiten el envasado en una amplia gama de tamaños de envase y la incorporación de todo tipo de automatismos. Soluciones de envasado volumétrico:
*Todas las soluciones disponen de versiones IP-54 y ATEX.
Envasadoras semiautomáticas para llenar con precisión de 1 a 30 Kg.
Las envasadoras industriales de Oliver + Batlle incorporan los mejores sistemas de pesaje del mundo integrados en máquinas que ofrecen una gran precisión. Ponemos a su disposición finales de línea de procesado diseñados para materias que requieren de la más alta eficiencia de dosificado.
Soluciones para la manipulación de envases, tanto para la gama de envasadoras gravimétricas como volumétricas.
Nuestras soluciones de proceso para el sector de barnices le permiten optimizar la producción acortando los plazos de fabricación y los procesos que en ella intervienen. Diseñamos la mejor solución adaptada tanto a su planta productiva como a las características concretas de su producto.
Transparent varnishes are usually produced in large batches and highly automated processes. If they are not solvent-based, we recommend the use of safe transfer and cleaning technologies.
In the mixing phase, it is important to size the equipment and the incorporation of raw materials in order to guarantee the desired production rate.
In order to define a good filling, it will be essential to size the dosing heads according to the type of product, and to use suitable capillaries to control foaming.
This type of product is manufactured more down to the last detail and is filled in small and medium-sized containers. We recommend simple agitation solutions, with vapour condensers for solvent-based products, and taking advantage of the tank fixing space for on-site weighing of raw materials.
In order to determine the filling, it is essential to define the formats to be filled in order to simulate the cadences with format changes. This factor will determine the level of automation and the filling system (gravimetric or volumetric).
We have process solutions for mixing that ensure the best miscibility between liquids for transparent varnishes that do not require solids incorporation.
For pigmented varnishes, we have the most reliable and optimised dispersion solutions on the market.
At Oliver + Batlle, we manufacture technological solutions for the mixing of transparent varnishes that include elements such as steam condensers, cooling systems, our own metalworking solutions, and a wide range of mixing mechanisms for different processes.
Our dispersion solutions for pigmented varnishes, intended for small batch production, guarantee a fast, safe and reliable production process thanks to specific optional equipment.
Optional equipment includes:
For the production of pigmented varnishes in large batches, we offer you one of the most highly acclaimed dispersion equipment on the market: Polimix DPS-ORC, which also includes the possibility of adding automated solid loading systems such as Dispervac.
Oliver + Batlle designs customised transfer systems that adapt to the needs of each plant and type of production. We supply finishing tanks for simple miscibility cooling processes by means of cooling jacket or half jacket.
Ask us about our turnkey solutions and the wide variety of designs that make the most of the nature of the base liquids for greater production optimisation.
Our 60-plus years of experience in the industry enables us to offer a wide range of varnish filling solutions adapted to the specific properties of this type of product.
The best solution for medium to high production.
Our filling solutions for the paint industry cover the highest production requirements with the most extensive family of volumetric units on the market, which allow filling in a wide range of container sizes and the incorporation of automatic systems.
Volumetric filling solutions:
*All solutions are available in IP-54 and ATEX versions.
Discover our market-leading varnish filling solutions capable of meeting all levels of filling rate and automation:
Our filling equipment for varnish production with large container formats include:
We design a secure and optimised technical solution that caters for your needs.
Our process automation solutions for the varnish sector allow you to optimise your production by shortening manufacturing times and the processes involved. We design the best solution adapted both to your production plant and to the specific characteristics of your product.
Varnishes are low viscosity products composed of oils or resinous substances dissolved in a thinner that dries out, leaving a film on the surface to which it has been applied.
There are two types of varnishes:
Varnishes usually have solvent bases. For this reason, in order to prevent safety failures during their manufacturing, it is important to take into account sealing and steam condensation. In addition, their solvent composition makes it easier for these products to heat up during the pre-dispersion stage, so equipment containing cooling jackets will be necessary for varnish manufacturing.
Ask us about our varnish manufacturing equipment!
Oliver + Batlle is committed to our clients’ and their projects’ requirements. Therefore, we strive daily to offer you a level of service consistent with the quality of our machinery and to maintain a close and loyal relationship with our clients in order to ensure their satisfaction.
Oliver + Batlle has been offering industrial process solutions in various sectors for over 60 years. As a result, we have learned to manufacture equipment that is tailored to our clients’ priorities.
Today we have a wide experience behind us and a large team of experts who will advise and accompany you in each stage of your production process.
