Process Solutions
PLASTISOL INDUSTRY
Oliver + Batlle has equipment specially designed for manufacturing plastisol.
Our industrial agitators for the plastisol industry adapt to the batch size and viscosity of each product.
En Oliver + Batlle diseñamos agitadores industriales indicados para la fabricación de plastisoles de rotomoldeo, de recubrimiento, plastisoles para el recubrimiento de fibras naturales o sintéticas, plastisol cristal, plastisol para filtros, etiquetas, etcétera.
Cada uno de nuestros equipos de agitación puede ser adquirido en diferentes modelos según la potencia de motor necesaria, la velocidad de disco y el rango de volumen útil de los lotes a fabricar.
La gama de soluciones de proceso de agitación de O+B para la fabricación de plastisoles abarca desde los modelos Dispermix VF-VFR, indicados para lotes pequeños de productos de viscosidad media, hasta el Dispermix Dual VFD para lotes medianos de productos de viscosidad media-alta.
Además, Dispermix Dual VFD permite la integración de opcionales como la pala lazo que se utiliza como elemento de agitación y eje dispersor.
Ofrecemos soluciones robustas, dotadas con tapas de vacío y depósitos especiales refrigerados adaptados al rendimiento que se desee conseguir. Nuestro equipo técnico adapta cada depósito al 100% a los requerimientos concretos de cada proceso. Una flexibilidad que podemos garantizar gracias a que todos nuestros componentes son de fabricación propia.
Para la fabricación de grandes lotes de plastisoles o de productos con una gran viscosidad, en O+B ponemos a su disposición los agitadores coaxiales POLIMIX, con depósito cilíndrico o cónico.
Una solución que también le permite controlar parámetros clave en el proceso de producción como la temperatura y el vacío. Para los productos con viscosidad muy alta le recomendamos las planetarias HIDROBAT, dotadas con depósitos portátiles de hasta 1.100 litros.
Nuestras soluciones de proceso para el sector de los plastisoles le permiten optimizar su producción acortando los plazos de fabricación y los procesos que en ella intervienen. Diseñamos la mejor solución adaptada tanto a su planta productiva como a las características concretas de su producto.
Plastisol products
Our solutions for the plastisol sector focus on the agitation and incorporation of raw materials.
We have custom solutions that include Dispermix VF with vacuum lids and helicoidal blades that avoid having to invest in more complex and expensive dual machines. Although each process generates a particular viscosity to which we adapt even with Planetary.
The peripherals to the agitation are particularly defined in each case, depending on the required heat or cooling curves.
Oliver + Batlle designs industrial agitators for manufacturing rotational moulding plastisol, coating plastisol, plastisol for coating natural or synthetic fibres, crystal plastisol, plastisol for filters, labels, etc.
Each mixing equipment comes in different models depending on engine power, blade speed or useful volume batch range needed.
O+B’s range of mixing process solutions for manufacturing plastisol extends from the Dispermix VF-VFR models, suitable for small batches of medium-viscosity products, to the Dispermix Dual VFD for medium-sized batches of medium-to-high viscosity products.
In addition, the Dispermix Dual VFD can incorporate optional features such as the loop blade used as a mixing element and dispersing shaft.
We offer sturdy solutions, equipped with vacuum lids and special refrigerated vessels depending on the desired performance. Our technical team fully adapts the vessel to the specific requirements of each process. This flexibility is guaranteed thanks to the fact that we manufacture all our components.
Our process automation solutions for the plastisol sector allow you to optimise your production by shortening manufacturing times and the processes involved. We design the best solution adapted both to your production plant and to the specific characteristics of your product.
Oliver + Batlle designs industrial agitators for manufacturing rotational moulding plastisol, coating plastisol, plastisol for coating natural or synthetic fibres, crystal plastisol, plastisol for filters, labels, etc.
Each mixing equipment comes in different models depending on engine power, blade speed or useful volume batch range needed.
O+B’s range of mixing process solutions for manufacturing plastisol extends from the Dispermix VF-VFR models, suitable for small batches of medium-viscosity products, to the Dispermix Dual VFD for medium-sized batches of medium-to-high viscosity products.
In addition, the Dispermix Dual VFD can incorporate optional features such as the loop blade used as a mixing element and dispersing shaft.
We offer sturdy solutions, equipped with vacuum lids and special refrigerated vessels depending on the desired performance. Our technical team fully adapts the vessel to the specific requirements of each process. This flexibility is guaranteed thanks to the fact that we manufacture all our components.
For manufacturing large batches of plastisol or high-viscosity products, O+B offers POLIMIX coaxial agitators with cylindrical or conical vessel.
This solution also facilitates controlling key parameters in the manufacturing process, such as temperature and vacuum. For products with very high viscosity, we recommend the HIDROBAT planetary mixers, equipped with up to 1,100-litre portable vessels.
Plastisol is a viscous dispersion of a resin suspended in a liquid plasticiser that can take on a liquid or paste consistency.
In order to correctly manufacture this type of PVC compounds, it is necessary to know the properties of plastisol that can affect the process. Such as its optimum operating temperature (175º), the number of particles, or its hardness. The rheological properties of the specific formulation to be produced should also be taken into account in order to ensure that it optimally adapts to the product or intended use. For example, textile screen printing, footwear or toy manufacturing, for manufacturing insulating materials for electrical conductors, etc.
O+B offers mixing process solutions adapted to the manufacturing of plastisol with different properties. In addition, we design the necessary engineering project to adapt our equipment to your manufacturing plant. Contact us!
Oliver + Batlle is committed to our clients’ and their projects’ requirements. Therefore, we strive daily to offer you a level of service consistent with the quality of our machinery and to maintain a close and loyal relationship with our clients in order to ensure their satisfaction.
Oliver + Batlle has been offering industrial process solutions in various sectors for over 60 years. As a result, we have learned to manufacture equipment that is tailored to our clients’ priorities.
Today we have a wide experience behind us and a large team of experts who will advise and accompany you in each stage of your production process.