{"id":24445,"date":"2026-10-28T17:24:57","date_gmt":"2026-10-28T16:24:57","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=24445"},"modified":"2026-10-28T17:33:40","modified_gmt":"2026-10-28T16:33:40","slug":"aqueous-suspension-phytosanitary-manufacturing","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/","title":{"rendered":"Key Factors in the Manufacturing of Phytosanitary Products as Aqueous Suspensions"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">The evolution from powder formulations to aqueous suspensions (flows) has represented an important advancement in phytosanitary product manufacturing, offering benefits in safety, dosing, and the distribution of active ingredients.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This evolution responds both to the need to improve occupational safety and environmental protection and to the pursuit of greater efficiency in the application of phytosanitary products.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In this article, we outline the essential stages of the aqueous suspension production process and the key technologies required to optimize each step.<\/span><\/p>\n<h2><b>Why Choose Aqueous Suspensions for Phytosanitary Products?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Processing active ingredients in a liquid medium offers major advantages over traditional dry powder handling:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Enhanced Safety and Cleanliness:<\/b><span style=\"font-weight: 400;\"> Reduces harmful dust emissions and minimizes operator exposure.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Precise Dosing and Application:<\/b><span style=\"font-weight: 400;\"> Simplifies accurate measuring and allows for easier cleaning of spraying equipment.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Higher Biological Activity:<\/b><span style=\"font-weight: 400;\"> Promotes a homogeneous distribution and a more consistent particle size of the active ingredient.<\/span><\/li>\n<\/ul>\n<h2><b>Critical Stages in the Phytosanitary Production Process<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">To ensure a stable suspension that meets CIPAC technical standards, the manufacturing process must be carefully engineered across five main stages:<\/span><\/p>\n<h3><b>Dispersion and Raw Material Incorporation<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">In this initial stage, active ingredients in powder form are incorporated into the liquid medium using industrial dispersing agitators.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Due to the thermal sensitivity of certain active ingredients and the presence of corrosive or chlorinated components, it is important to use jacketed cooled vessels\u00a0 (made of AISI 360L) and enclosed systems is vital to prevent dusting and foaming.<\/span><\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-24442 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/10\/ARTICLE-FOTO1.png\" alt=\"\" width=\"140\" height=\"217\" \/><\/p>\n<p style=\"text-align: center;\">POLIMIX DPS 1 from 2,000 to 5,000 L (o liters)<\/p>\n<h3><b>Milling and Particle Size Reduction<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">The goal of milling is to ensure that 50% of the particles are smaller than 5 microns and 90% remain below 10 microns. Selecting the right milling technology at this stage is crucial, as it directly impacts both processing times and total plant energy consumption.<\/span><\/p>\n<h3><b>Finishing, Storage, and Homogenization<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">After milling, the product is transferred to finishing tanks equipped with variable speed radial-axial agitators. This allows different batches to be homogenized and additives or thickeners to be incorporated to stabilize the rheology before filling.<\/span><\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-24438 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/10\/ARTICLE-FOTO2.png\" alt=\"\" width=\"180\" height=\"137\" \/><\/p>\n<p style=\"text-align: center;\"><span style=\"font-weight: 400;\">RADIAL-AXIAL AGITATOR TURBINE<\/span><\/p>\n<h3><b>Pumping, Filtration, and Final Packaging<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">To protect final product quality and prevent the presence of coarse particles or grinding media residues, pneumatic pumping and fine filtration systems are used. Finally, the product is filled using gravimetric filling equipment or filling systems adapted to different container formats and production capacities.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you would like to save this information for your team or review detailed dispersion formulas, you can<\/span> <a href=\"https:\/\/oliverbatlle.com\/en\/agrochemicals-landing\/\"><b>download the complete PDF guide<\/b><\/a><span style=\"font-weight: 400;\"> to keep on hand.\u00a0<\/span><\/p>\n<h2><b>Technology Comparison: Optimizing Energy Consumption in Milling<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Energy efficiency in the milling phase is one of the greatest operational challenges in phytosanitary plants. Comparative laboratory tests conducted with active ingredients such as copper oxychloride demonstrate significant efficiency variations depending on the chosen equipment\u2014such as continuous horizontal bead mills (<\/span><i><span style=\"font-weight: 400;\">Supermill EHP<\/span><\/i><span style=\"font-weight: 400;\">) versus immersion basket mills (<\/span><i><span style=\"font-weight: 400;\">Mill-ennium RS<\/span><\/i><span style=\"font-weight: 400;\">):<\/span><\/p>\n<p><span style=\"font-weight: 400;\">One of the biggest challenges in manufacturing plants is the energy cost associated with milling. In laboratory trials conducted at Oliver + Batlle using copper oxychloride, two milling technologies were compared: continuous horizontal bead mill (Supermill EHP)\u00a0 and immersion mill (Mill-ennium RS20), revealing significant differences in energy consumption and processing times:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Energy Savings:<\/b><span style=\"font-weight: 400;\"> Under the tested conditions, immersion milling reduced energy consumption per liter produced by up to 77% compared with horizontal milling in two passes.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Time Efficiency:<\/b><span style=\"font-weight: 400;\"> For the same production volume, processing time was reduced by nearly 80%.<\/span><\/li>\n<\/ul>\n<h2><b>Download the Full Phytosanitary Manufacturing Guide<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Looking for deeper technical insights into machine parameters, dispersion formulas, grinding media selection, and turnkey plant engineering?<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We have compiled a comprehensive technical e-book authored by <\/span><b>Joaqu\u00edn Oliver<\/b><span style=\"font-weight: 400;\">, Industrial Engineer and industry expert with over 40 years of experience. Inside, you will find:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Typical formulation components and technical recommendations for dispersion processes.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Information on different milling technologies and results of laboratory trials conducted by O+B using copper oxychloride.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Guidelines for basic engineering design and integrated production facilities.<\/span>&nbsp;\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/phytosanitary-industry-landing\/\" target=\"_blank\" rel=\"noopener\"><b>? Download the E-book: Manufacturing Phytosanitary Products in Aqueous Suspensions<\/b><\/a><\/li>\n<\/ul>\n<p>Stay updated on our latest news on <a href=\"https:\/\/www.linkedin.com\/company\/oliver-batlle-s-a-\/\" target=\"_blank\" rel=\"noopener noreferrer\">LinkedIn.<\/a><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>The evolution from powder formulations to aqueous suspensions (flows) has represented an important advancement in phytosanitary product manufacturing, offering benefits in safety, dosing, and the distribution of active ingredients. This evolution responds both to the need to improve occupational safety and environmental protection and to the pursuit of greater efficiency in the application of phytosanitary [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":24450,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518883],"tags":[50518880],"class_list":["post-24445","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-mixing","tag-products"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Aqueous Suspension Phytosanitary Manufacturing | O+B Guide<\/title>\n<meta name=\"description\" content=\"Optimize flowable phytosanitary production. Learn about dispersion, milling efficiency, and machinery in our comprehensive e-book.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aqueous Suspension Phytosanitary Manufacturing | O+B Guide\" \/>\n<meta property=\"og:description\" content=\"Optimize flowable phytosanitary production. Learn about dispersion, milling efficiency, and machinery in our comprehensive e-book.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\" \/>\n<meta property=\"og:site_name\" content=\"Oliver + Batlle\" \/>\n<meta property=\"article:published_time\" content=\"2026-10-28T16:24:57+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-28T16:33:40+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/10\/103.png\" \/>\n\t<meta property=\"og:image:width\" content=\"2256\" \/>\n\t<meta property=\"og:image:height\" content=\"860\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"THE COLOURS BOX\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"THE COLOURS BOX\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\"},\"author\":{\"name\":\"THE COLOURS BOX\",\"@id\":\"https:\/\/oliverbatlle.com\/#\/schema\/person\/63b17ab92f57e9a88249115a65b49c36\"},\"headline\":\"Key Factors in the Manufacturing of Phytosanitary Products as Aqueous Suspensions\",\"datePublished\":\"2026-10-28T16:24:57+00:00\",\"dateModified\":\"2026-10-28T16:33:40+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\"},\"wordCount\":682,\"publisher\":{\"@id\":\"https:\/\/oliverbatlle.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/10\/103.png\",\"keywords\":[\"PRODUCTS\"],\"articleSection\":[\"Category Blog\",\"Mixing\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\",\"url\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/\",\"name\":\"Aqueous Suspension Phytosanitary Manufacturing | O+B Guide\",\"isPartOf\":{\"@id\":\"https:\/\/oliverbatlle.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/oliverbatlle.com\/en\/aqueous-suspension-phytosanitary-manufacturing\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/10\/103.png\",\"datePublished\":\"2026-10-28T16:24:57+00:00\",\"dateModified\":\"2026-10-28T16:33:40+00:00\",\"description\":\"Optimize flowable phytosanitary production. 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