{"id":24248,"date":"2026-09-09T16:58:09","date_gmt":"2026-09-09T14:58:09","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=24248"},"modified":"2026-09-09T17:51:31","modified_gmt":"2026-09-09T15:51:31","slug":"new-water-based-coating-manufacturing-and-filling-plant-process-optimization-at-eurotex","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/new-water-based-coating-manufacturing-and-filling-plant-process-optimization-at-eurotex\/","title":{"rendered":"New water-based coating manufacturing and filling plant: Process optimization at EUROTEX"},"content":{"rendered":"<h2><\/h2>\n<h2><b>EUROTEX: <\/b><b>Manufacturing and marketing of industrial and decorative paints, and waterproofing products<\/b><\/h2>\n<p><span style=\"font-weight: 400;\"><strong>EUROTEX<\/strong> began its business activity in the early 1980s as a specialized paint store in Mairena del Alcor, Seville. In 1987, aimed at gaining greater control over its production processes, the company started manufacturing the products it sold and established its factory and headquarters in El Viso del Alcor.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Currently, <strong>EUROTEX<\/strong> manufactures and markets a wide range of products, including industrial and decorative paints, primers, sealers, and waterproofing materials.<\/span><\/p>\n<h2><span style=\"color: #a22887;\"><b>What product does the plant manufacture?<br \/>\n<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The project was focused on the manufacture of water-based paints and other water-based products.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The process is carried out in two tanks, where the dispersion and finishing stages of the formulation take place. The product then passes through a pumping and filtration system before filling.<\/span><\/p>\n<h2><span style=\"color: #a22887;\"><b>The Challenge: Design and integrate a new water-based coating production unit<br \/>\n<\/b><\/span><\/h2>\n<p><strong>EUROTEX<\/strong> needed to install a new production unit for water-based products, consisting of a <strong>Dispermix VF-132-E<\/strong> high-speed disperser, two <strong>DE-7200<\/strong> tanks, an <strong>MF-16<\/strong> pumping and filtration unit, and a <strong>FLASH-21<\/strong> volumetric filling machine.<\/p>\n<p>The project presented three main constraints:<\/p>\n<ul>\n<li><strong>Tight Delivery Schedule:<\/strong> The installation had to be operational prior to the start of the production campaign, requiring a particularly demanding delivery schedule.<\/li>\n<li><strong>Limited Available Space:<\/strong> The new unit had to be integrated into an area with space and height restrictions. O+B designed a dedicated platform to accommodate the manufacturing equipment, taking into account the existing access points, its connection to an existing platform, and pallet access through safety gates.<\/li>\n<li><strong>Integration with third-party systems:<\/strong> The dispersion equipment had to be integrated with the solid and liquid feeding systems supplied by another vendor, requiring coordination among the different parties involved.<\/li>\n<\/ul>\n<h2><span style=\"color: #a22887;\"><b>Oliver+Batlle&#8217;s Solution: A coating manufacturing unit tailored to space and process needs<\/b><\/span><\/h2>\n<h3><b>Industrial machinery supplied for the production process<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">To meet the project requirements, O+B supplied the following equipment:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Industrial disperser:<\/b><span style=\"font-weight: 400;\"> One Dispermix VF-132-E, equipped with a motorized crown for automatic head rotation, a telescopic cover with blade access port, an HDM \u00d8675 mm dispersion blade, and a bag support tray.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Process tanks:<\/b><span style=\"font-weight: 400;\"> Two DE-7200 tanks to be installed on the platform, configured with a loading manhole and the necessary connections for powder and liquid addition, as well as dust extraction.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Pumping and filtration system:<\/b> One MF-16 pneumatic pumping and filtering unit, designed for pumping and filtering the product manufactured in the DE-7200 tanks prior to filling.<\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Automatic filling line:<\/b><span style=\"font-weight: 400;\"> One FLASH-21 volumetric filling machine, featuring a TA-100-HD hygienic hopper, NE-20 electronic level sensor, AV-20 valve with actuator, SLT-20 cleaning system, and DT-350 lid dispenser.<\/span><\/li>\n<\/ul>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-24251 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-1-CS-EUROTEX.jpg\" alt=\"\" width=\"452\" height=\"345\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-1-CS-EUROTEX.jpg 567w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-1-CS-EUROTEX-300x229.jpg 300w\" sizes=\"(max-width: 452px) 100vw, 452px\" \/><\/p>\n<p><img decoding=\"async\" class=\" wp-image-24254 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-2-CS-EUROTEX.jpg\" alt=\"\" width=\"467\" height=\"627\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-2-CS-EUROTEX.jpg 567w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-2-CS-EUROTEX-224x300.jpg 224w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-2-CS-EUROTEX-525x705.jpg 525w\" sizes=\"(max-width: 467px) 100vw, 467px\" \/><\/p>\n<p><img decoding=\"async\" class=\" wp-image-24257 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-3-CS-EUROTEX.jpg\" alt=\"\" width=\"464\" height=\"506\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-3-CS-EUROTEX.jpg 567w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-3-CS-EUROTEX-275x300.jpg 275w\" sizes=\"(max-width: 464px) 100vw, 464px\" \/><\/p>\n<h3><b>Plant layout engineering, assembly, and commissioning<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">In addition to supplying the equipment,<strong> O+B<\/strong> developed the plant layout engineering for the various elements located both above and below the platform: disperser, DE-7200 tanks, pumping unit, and automatic volumetric filling machine.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">To accurately define the equipment layout, site measurements were taken beforehand, and construction drawings for the manufacturing platform were prepared and agreed upon with the client.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The platform was designed and engineered by <strong>O+B<\/strong> and manufactured and installed by a third party.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Mechanical assembly of the equipment was carried out by an <strong>O+B<\/strong> technician. Moving the disperser and tanks into position posed an additional challenge due to the limited space and height available, requiring close coordination with the crane contractor appointed by <strong>EUROTEX<\/strong>.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Electrical and pneumatic installation works were carried out by the client and subsequently supervised by an<strong> O+B<\/strong> technician.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Finally, <strong>O+B<\/strong> carried out the plant commissioning, starting up and adjusting the machines for normal operation.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-24260 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-4-CS-EUROTEX.jpg\" alt=\"\" width=\"495\" height=\"329\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-4-CS-EUROTEX.jpg 567w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-4-CS-EUROTEX-300x199.jpg 300w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Platform layout drawing designed and calculated by Oliver + Batlle<\/em><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-24263 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-5-CS-EUROTEX.jpg\" alt=\"\" width=\"540\" height=\"465\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-5-CS-EUROTEX.jpg 567w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-5-CS-EUROTEX-300x258.jpg 300w\" sizes=\"(max-width: 540px) 100vw, 540px\" \/><\/p>\n<p style=\"text-align: center;\"><em>3D structural drawing of the platform<\/em><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-24269 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-6-CS-EUROTEX.jpg\" alt=\"\" width=\"503\" height=\"716\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-6-CS-EUROTEX.jpg 540w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-6-CS-EUROTEX-211x300.jpg 211w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/09\/Foto-6-CS-EUROTEX-495x705.jpg 495w\" sizes=\"(max-width: 503px) 100vw, 503px\" \/><\/p>\n<p style=\"text-align: center;\"><em>Plant layout drawing of the Dispermix VF-132-E and two DE-7200 tanks<\/em><\/p>\n<h2><span style=\"color: #a22887;\"><b style=\"letter-spacing: 0px;\">Project Results<\/b><b><br \/>\n<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The new manufacturing unit enables <strong>EUROTEX<\/strong> to produce water-based coatings and meet customer demands in terms of both quality and turnaround times.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">One of the main operational advantages of this configuration is the ability to stagger production and filling between the two tanks: while a batch is being filled from one tank, production of another batch can begin in the second tank.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This increased operational flexibility substantially enhances the plant&#8217;s overall production capacity.<\/span><\/p>\n<p><b style=\"color: #a22887; font-size: 28px; letter-spacing: 0px;\">Are you planning to expand your plant or add a new water-based paint manufacturing line?<br \/>\n<\/b><\/p>\n<p><span style=\"font-weight: 400;\">At <\/span><b>Oliver + Batlle<\/b><span style=\"font-weight: 400;\">, we specialize in the design and execution of custom process engineering projects for the paint and coatings industry. We develop turnkey solutions for the manufacture of water-based paints, varnishes, adhesives and inks, integrating dispersion equipment, filtration systems, filling lines and working platforms to maximize the efficiency, safety and productivity of your facilities.<\/span><\/p>\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">Get in touch with our engineering team today <\/span><\/a><span style=\"font-weight: 400;\">to find <\/span><span style=\"font-weight: 400;\">out how we can help you expand your production capacity and integrate new equipment into your plant without disrupting your operations.<\/span><\/p>\n<p><a href=\"https:\/\/www.linkedin.com\/company\/oliver-batlle-s-a-\/\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-23637\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1.png\" alt=\"\" width=\"1600\" height=\"600\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1.png 1600w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-300x113.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-1030x386.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-768x288.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-1536x576.png 1536w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-1500x563.png 1500w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/03\/2-1-705x264.png 705w\" sizes=\"(max-width: 1600px) 100vw, 1600px\" \/><\/a><\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>EUROTEX: Manufacturing and marketing of industrial and decorative paints, and waterproofing products EUROTEX began its business activity in the early 1980s as a specialized paint store in Mairena del Alcor, Seville. In 1987, aimed at gaining greater control over its production processes, the company started manufacturing the products it sold and established its factory and [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":24277,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518885,50518883,50518886],"tags":[50519147,50519148,50519150,50519149],"class_list":["post-24248","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-filling-palletizing","category-mixing","category-process","tag-alliance-maestria","tag-case-study","tag-coatings-en","tag-oliverbatlle-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Water-Based Coating Manufacturing Equipment | O+B<\/title>\n<meta name=\"description\" content=\"Discover how we 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