{"id":23312,"date":"2026-02-05T13:15:30","date_gmt":"2026-02-05T12:15:30","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=23312"},"modified":"2026-02-05T13:41:57","modified_gmt":"2026-02-05T12:41:57","slug":"industrial-disperser-for-increasing-production-capacity","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/industrial-disperser-for-increasing-production-capacity\/","title":{"rendered":"Industrial disperser for increasing production capacity"},"content":{"rendered":"<p><b>Challenge: <\/b><span style=\"font-weight: 400;\">Increase production capacity without expanding facilities, working with variable batches of varnishes and water-based and solvent-based paints.<\/span><\/p>\n<p><b>Solution: <\/b><span style=\"font-weight: 400;\">Polimix DPS-5000-TRC ATEX disperser.<\/span><\/p>\n<p style=\"text-align: left;\"><b>Result:<\/b><span style=\"font-weight: 400;\"> Significant increase in production capacity, greater operational flexibility, and reduction in manual operator intervention.<\/span><\/p>\n<p><span style=\"color: #a22887;\"><b style=\"font-size: 28px; letter-spacing: 0px;\"><br \/>\n1. IRURENA GROUP<\/b><\/span><\/p>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.irurenagroup.com\/\">IRURENA Group<\/a><\/span><span style=\"font-weight: 400;\"> is a family-owned industrial company founded in 1969, specialized in the manufacture of varnishes and paints for industrial applications, mainly on wood, in both water-based and solvent-based formulations. <\/span><\/p>\n<h2><span style=\"color: #a22887;\"><b>2. Products and Manufacturing Challenges<\/b><\/span><b><\/b><\/h2>\n<ul>\n<li><b>Water-based paints <\/b><span style=\"font-weight: 400;\">for industrial applications on wood<\/span><\/li>\n<li><b>Solvent-based paints <\/b>with ATEX requirements<b>Technical complexity:<\/b><span style=\"font-weight: 400;\"> The variability of formulations and production volumes required a dispersion system capable of adapting to different products while maintaining process quality and production efficiency.<\/span><\/li>\n<li><b>Industrial varnishes <\/b><span style=\"font-weight: 400;\">for high-quality professional finishes on wood<\/span><\/li>\n<\/ul>\n<p><b>Technical complexity:<\/b><span style=\"font-weight: 400;\"> The variability of formulations and production volumes required a dispersion system capable of adapting to different products while maintaining process quality and production efficiency.<\/span><\/p>\n<h2><span style=\"color: #a22887;\">3. Project Objectives<\/span><\/h2>\n<p><b>Main objective: <\/b><span style=\"font-weight: 400;\">Increase the production capacity of the existing plant by incorporating new dispersion equipment capable of working with both small and large batches, without the need to expand facilities or modify the manufacturing platform.<\/span><\/p>\n<table>\n<tbody>\n<tr>\n<td><b>Challenge<\/b><\/td>\n<td><b>Description<\/b><\/td>\n<\/tr>\n<tr>\n<td><b>Space<\/b><\/td>\n<td><span style=\"font-weight: 400;\">Integration of equipment in a reduced space, within an already operational production facility.<\/span><\/td>\n<\/tr>\n<tr>\n<td><b>Coordination<\/b><\/td>\n<td><span style=\"font-weight: 400;\">Technical coordination with different project contractors, ensuring proper integration with auxiliary systems for liquid and solid feeding, dust and vapor extraction, cleaning solvents, complying with ATEX requirements.<\/span><\/td>\n<\/tr>\n<tr>\n<td><b>Installation<\/b><\/td>\n<td><span style=\"font-weight: 400;\">Execution of complex maneuvers, conditioned by equipment dimensions and plant access limitations.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><b>Critical requirement: <\/b><span style=\"font-weight: 400;\">The entire project had to guarantee safe, reliable operation oriented toward optimizing daily operations.<\/span><\/p>\n<h2><span style=\"color: #a22887;\">4. Implemented Solution<\/span><\/h2>\n<h2><span style=\"color: #a22887;\"><b><br \/>\nPolimix DPS-5000-TRC ATEX Equipment<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Oliver + Batlle designed and manufactured a high-power disperser specifically configured for the client&#8217;s production needs, ensuring maximum efficiency and operational safety.<\/span><\/p>\n<h3><b>Main Technical Features<\/b><\/h3>\n<ul>\n<li><span style=\"font-weight: 400;\"> \u00a0 <\/span> <b>Truncated-conical design: <\/b><span style=\"font-weight: 400;\">Allows efficient work with both small and large product volumes<\/span><\/li>\n<li><span style=\"font-weight: 400;\"> \u00a0 <\/span> <b>Disperser shaft raising and lowering system: <\/b><span style=\"font-weight: 400;\">Provides flexibility and control during the manufacturing process<\/span><\/li>\n<li><span style=\"font-weight: 400;\"> \u00a0 <\/span> <b>Half-pipe cooling jacket: <\/b><span style=\"font-weight: 400;\">Ensures thermal stability of the product during dispersion<\/span><\/li>\n<li><span style=\"font-weight: 400;\"> \u00a0 <\/span> <b>Automatic cleaning system: <\/b><span style=\"font-weight: 400;\">Using mobile lances, with integrated process control<\/span><\/li>\n<li><span style=\"font-weight: 400;\"> \u00a0 <\/span> <b>Complete control of the equipment: <\/b><span style=\"font-weight: 400;\">HMI touchscreen in classified zone, while\u00a0 PLC and electrical cabinet are located in safe area, fully compliant with ATEX requirements.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The equipment was installed on a carbon steel support structure with primer coating, designed at the same height as the existing production platform. Oliver + Batlle provided the loads transmitted to the floor so that the client could execute the corresponding foundations, as well as the anchor plates on which the structure and the equipment rest. The position of the liquid and powder loading connections and the vapour\/dust extraction points was also defined.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A specialized technician from <\/span><b>Oliver + Batlle<\/b><span style=\"font-weight: 400;\"> coordinated the positioning operations, final assembly, and commissioning of the equipment, ensuring its proper integration into the plant.<\/span><\/p>\n<p><b>Process diagram of supplied equipment:<\/b><\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-23284 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-1.png\" alt=\"\" width=\"600\" height=\"424\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-1.png 600w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-1-300x212.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-1-260x185.png 260w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/p>\n<p><b>3D views of the equipment on its structure, integrated in the existing factory:<\/b><\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-23287 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-2.png\" alt=\"\" width=\"292\" height=\"284\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-2.png 292w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-2-36x36.png 36w\" sizes=\"(max-width: 292px) 100vw, 292px\" \/><img decoding=\"async\" class=\"aligncenter wp-image-23290 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-3.png\" alt=\"\" width=\"487\" height=\"427\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-3.png 487w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-3-300x263.png 300w\" sizes=\"(max-width: 487px) 100vw, 487px\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-23293 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-4.png\" alt=\"\" width=\"360\" height=\"397\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-4.png 360w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-4-272x300.png 272w\" sizes=\"(max-width: 360px) 100vw, 360px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-23296 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-5.png\" alt=\"\" width=\"291\" height=\"424\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-5.png 291w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/02\/Imagen-5-206x300.png 206w\" sizes=\"(max-width: 291px) 100vw, 291px\" \/><\/p>\n<h2><span style=\"color: #a22887;\"><b>5. Results<\/b><\/span><\/h2>\n<ul>\n<li><span style=\"font-weight: 400;\">\u00a0Significant increase in the production capacity of the existing plant without the need to expand facilities<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Maximum operational flexibility: production of large and small batches of a wide variety of products using a single disperser<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Improved efficiency of the production process through integrated automatic control<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Reduced operator intervention: manual and automatic operation, and integrated cleaning system<\/span><\/li>\n<\/ul>\n<h2><span style=\"color: #a22887;\"><b>6. Conclusion\u00a0<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">This project demonstrates how a customized engineering solution, properly integrated into an existing installation, optimizes production and prepares the plant for future growth.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The combination of specialized technical design, ATEX regulatory compliance, integration within reduced space, and process automation has enabled <a href=\"https:\/\/www.google.com\/search?q=irurena+group&amp;rlz=1C5CHFA_enES1050ES1050&amp;oq=iru&amp;gs_lcrp=EgZjaHJvbWUqBggAEEUYOzIGCAAQRRg7MgYIARBFGDkyCggCEC4YsQMYgAQyDQgDEC4YgwEYsQMYgAQyDQgEEAAYgwEYsQMYgAQyBggFEC4YQDIGCAYQRRg8MgYIBxBFGD3SAQc4OTJqMGo3qAIAsAIA&amp;sourceid=chrome&amp;ie=UTF-8\">IRURENA GROUP<\/a> to strengthen its competitive position in the industrial coatings market.<\/span><\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>Challenge: Increase production capacity without expanding facilities, working with variable batches of varnishes and water-based and solvent-based paints. Solution: Polimix DPS-5000-TRC ATEX disperser. Result: Significant increase in production capacity, greater operational flexibility, and reduction in manual operator intervention. 1. IRURENA GROUP IRURENA Group is a family-owned industrial company founded in 1969, specialized in the manufacture [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":23300,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518883,50519025],"tags":[],"class_list":["post-23312","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-mixing","category-software-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Industrial disperser for increasing production capacity<\/title>\n<meta name=\"description\" content=\"Increase in production capacity for water-based and solvent-based paints and varnishes using an ATEX Polimix DPS-5000-TRC disperser, without expanding facilities.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/oliverbatlle.com\/en\/industrial-disperser-for-increasing-production-capacity\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Industrial disperser for increasing production capacity\" \/>\n<meta property=\"og:description\" content=\"IRURENA Group achieved this by integrating an ATEX Polimix DPS-5000-TRC disperser for industrial water-based and solvent-based paints and varnishes. 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