{"id":22696,"date":"2026-01-15T14:09:31","date_gmt":"2026-01-15T13:09:31","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=22696"},"modified":"2026-01-21T19:04:38","modified_gmt":"2026-01-21T18:04:38","slug":"equipment-for-the-manufacturing-of-emulsion-paints-and-coatings","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/equipment-for-the-manufacturing-of-emulsion-paints-and-coatings\/","title":{"rendered":"Equipment for the Manufacturing of Emulsion Paints and Coatings"},"content":{"rendered":"<h2><\/h2>\n<h2><span style=\"color: #a6148c;\"><b>Company overview<\/b><\/span><\/h2>\n<p><a href=\"https:\/\/www.duracolor.es\/\"><b>Duracolor Coatings, S.L.U.<\/b><\/a><span style=\"font-weight: 400;\"> is a family-owned company dedicated to the manufacture of a wide range of coatings, both water-based and solvent-based, including emulsion paints, exterior coatings, primers, enamels, varnishes and wood finishes.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">With a strong industrial background dating back to the 1980s, Duracolor markets its products both in the domestic market and internationally, particularly in South America and Africa, through specialised distributors. Throughout its history, the company has continuously invested in improving its production processes to meet growing demands for quality, flexibility and capacity.<\/span><\/p>\n<h2><span style=\"color: #a6148c;\"><b>Product to be processed<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Water-based emulsion paints and exterior coatings.<\/span><\/p>\n<h2><span style=\"color: #a6148c;\"><b>Project objective<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.duracolor.es\/\">Duracolor Coatings<\/a> identified the need to <\/span><b>increase the production capacity<\/b><span style=\"font-weight: 400;\"> of its water-based product range (emulsion paints and exterior coatings), under a number of key technical constraints:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Installation of the new equipment in a <\/span><b>limited space<\/b><span style=\"font-weight: 400;\">, adjacent to the existing dispersion area, originally supplied by <a href=\"https:\/\/oliverbatlle.com\/en\/\">Oliver + Batlle<\/a> in the late 1990s.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Close coordination with the different contractors involved in the project, including:<\/span>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Manufacturer of the working platform.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Installers of solid and liquid feeding systems.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Dust and vapour extraction systems integrated with the <a href=\"https:\/\/oliverbatlle.com\/en\/\">Oliver + Batlle<\/a> equipment.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The objective was to integrate the new manufacturing units while maintaining production continuity, optimising the use of available space and ensuring appropriate safety, ergonomics and operational efficiency.<\/span><\/p>\n<h2><span style=\"color: #a6148c;\"><b>Oliver + Batlle solution<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/oliverbatlle.com\/en\/\">Oliver + Batlle<\/a> designed and supplied a solution fully adapted to the specific requirements of<a href=\"https:\/\/www.duracolor.es\/\"> Duracolor\u2019s<\/a> plant, including the following equipment:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Polimix DPS-8000-OR<\/b><span style=\"font-weight: 400;\">, standard power, equipped with:<\/span>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Integrated weighing system.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Automatic discharge valves.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Fixed cleaning lances.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\">Cleaning pump unit <b>GLP-10\/S-30<\/b>.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-22683 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2.png\" alt=\"\" width=\"1260\" height=\"708\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2.png 1260w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2-300x169.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2-1030x579.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2-768x432.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-2-705x396.png 705w\" sizes=\"(max-width: 1260px) 100vw, 1260px\" \/><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>MF-16 pumping unit<\/b><span style=\"font-weight: 400;\"> with filter, for transferring the paste produced in the Polimix to the finishing tanks.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Three TA-12000-PS finishing tanks<\/b><span style=\"font-weight: 400;\">, each equipped with:<\/span>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Weighing system.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Automatic discharge valve.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Fixed cleaning lances.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-22686 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3.png\" alt=\"\" width=\"1360\" height=\"798\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3.png 1360w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3-300x176.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3-1030x604.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3-768x451.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-3-705x414.png 705w\" sizes=\"(max-width: 1360px) 100vw, 1360px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Dynamic load calculations for the existing structure were provided, and the final location of the Polimix and the finishing tanks within the available space was jointly agreed, arranging them in a <\/span><b>triangular (staggered) layout<\/b><span style=\"font-weight: 400;\"> in order to optimise access, traffic flow and operational accessibility.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In addition, the position and sizing of the following were also jointly defined:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Liquid and powder feeding connections for the Polimix unit.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Dust and vapour extraction systems for the Polimix unit.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Liquid feeding connections and vapour extraction for the Finishing Tanks.<\/span><\/li>\n<\/ul>\n<h2><\/h2>\n<h2><span style=\"color: #a6148c;\"><b>Process flow diagram of the supplied equipment<\/b><\/span><\/h2>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-22689 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1.png\" alt=\"\" width=\"1340\" height=\"948\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1.png 1340w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1-300x212.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1-1030x729.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1-768x543.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1-260x185.png 260w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2026\/01\/Picture-1-705x499.png 705w\" sizes=\"(max-width: 1340px) 100vw, 1340px\" \/><\/p>\n<h2><span style=\"color: #a6148c;\"><b>Results<\/b><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">As a result of the implemented solution, Duracolor Coatings has <\/span><b>significantly increased the production capacity<\/b><span style=\"font-weight: 400;\"> of its existing plant.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">The <\/span><b>Polimix<\/b><span style=\"font-weight: 400;\"> is used for the paste preparation stage, incorporating water, powders and additives.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">The paste is then transferred to the <\/span><b>Finishing Tanks<\/b><span style=\"font-weight: 400;\">, where the formulation is completed by adding emulsions, water and final additives.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This production concept allows <\/span><b>overlapping operations<\/b><span style=\"font-weight: 400;\">: while a batch is being finalised in a finishing tank, a new paste can be prepared in the Polimix. As a result, manufacturing times are optimised, overall plant productivity is improved, and the quality and homogeneity of the final product are ensured.<\/span><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Company overview Duracolor Coatings, S.L.U. is a family-owned company dedicated to the manufacture of a wide range of coatings, both water-based and solvent-based, including emulsion paints, exterior coatings, primers, enamels, varnishes and wood finishes. With a strong industrial background dating back to the 1980s, Duracolor markets its products both in the domestic market and internationally, [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":22751,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518883,50518886],"tags":[],"class_list":["post-22696","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-mixing","category-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Equipment for the Manufacturing of Emulsion Paints and Coatings<\/title>\n<meta name=\"description\" content=\"Production expansion project at Duracolor Coatings using Oliver + Batlle technology for the efficient manufacture of water-based paints and exterior coatings.\" \/>\n<meta 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