{"id":22012,"date":"2025-12-22T14:35:48","date_gmt":"2025-12-22T13:35:48","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=22012"},"modified":"2026-01-21T19:04:53","modified_gmt":"2026-01-21T18:04:53","slug":"manufacturing-and-filling-of-solvent-based-industrial-paint","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/manufacturing-and-filling-of-solvent-based-industrial-paint\/","title":{"rendered":"Manufacturing and Filling of Solvent-Based Industrial Paint"},"content":{"rendered":"<h2><strong>Introduction<\/strong><\/h2>\n<p>A leading company in the industrial paints and coatings sector undertook a strategic project aimed at optimising its manufacturing and filling processes for solvent-based industrial paint. The objective was to implement a highly automated installation capable of handling complex formulations, multiple raw materials, and different batch sizes, whilst maintaining the highest standards of quality, safety, traceability, and environmental responsibility.<\/p>\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/\">Oliver + Batlle<\/a> participated in the development and implementation of the technological solutions required to meet these objectives, contributing its expertise in dosing systems, manufacturing processes, and process control for the paints industry.<\/p>\n<h2><strong>Product to be processed<\/strong><\/h2>\n<p>The project focused on the manufacturing and filling of <strong>solvent-based industrial paint<\/strong>, intended for the protection and decoration of surfaces, with high requirements in terms of homogeneity, repeatability, and final product performance.<\/p>\n<h2><strong>Project objectives<\/strong><\/h2>\n<p>The company sought a solution that would enable the <strong>manufacturing and filling of a wide variety of products<\/strong>, in different batch sizes, through fully automated and highly controlled processes.<\/p>\n<p>The main technical challenges of the project were:<\/p>\n<ul>\n<li>Management of a <strong>large number of raw materials<\/strong>, with more than 60 different products, including solids and liquids, many of them transferred via piping.<\/li>\n<li>Ensuring the <strong>required quality<\/strong> for each formulation, regardless of its complexity.<\/li>\n<li>Guaranteeing <strong>full traceability<\/strong> of raw materials and process operations.<\/li>\n<li>Maintaining <strong>optimal safety and hygiene conditions<\/strong>, with a design focused on <strong>zero pollution<\/strong>, for both solids and liquids, despite working with solvent-based products.<\/li>\n<li>Fully automating the production process through <strong>recipe execution from the control system<\/strong>.<\/li>\n<\/ul>\n<h2><strong>Solutions provided by Oliver + Batlle<\/strong><\/h2>\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/\">Oliver + Batlle<\/a> developed and integrated a set of <strong>process and automation solutions<\/strong>, specifically designed to meet the requirements of a leading manufacturer in the sector.<\/p>\n<h2><strong>Solid dosing and conveying<\/strong><\/h2>\n<p>For the handling of solid raw materials, the following solutions were implemented:<\/p>\n<ul>\n<li><strong>Installation of four 6 m\u00b3 mini-silos<\/strong> for powder raw materials, with automatic transfer through a <strong>pneumatic conveying system<\/strong> running throughout the plant to the different consumption points. <img fetchpriority=\"high\" decoding=\"async\" class=\"size-portfolio wp-image-22014 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_1-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_1-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_1-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/li>\n<li><strong>Dosing station for solids not stored in silos<\/strong>, supplied from bags or big-bags, with direct pneumatic conveying to the dispersers used for large-batch production.<\/li>\n<li><strong>Mechanical conveying system<\/strong> with a capacity of up to 6 t\/h, designed to automatically feed and dose solids to four dispersers located on the process platform.<\/li>\n<\/ul>\n<h2><strong>Liquid dosing<\/strong><\/h2>\n<p>The solution incorporates an <strong>automatic liquid dosing system<\/strong>, integrated into recipe management, enabling precise dosing of:<\/p>\n<ul>\n<li><strong>Major raw materials<\/strong>, such as resins and solvents.<span style=\"color: #ff00ff;\"> <img decoding=\"async\" class=\"size-portfolio wp-image-22017 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_2-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_2-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_2-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/span><\/li>\n<li><strong>A large number of additives<\/strong>, managed according to defined formulations. <img decoding=\"async\" class=\"size-portfolio wp-image-22023 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_4-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_4-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_4-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/li>\n<\/ul>\n<h2><strong>Manufacturing and finishing processes<\/strong><\/h2>\n<p>The <strong>Mill Base<\/strong> is manufactured in <strong>single-shaft and three-shaft dispersers<\/strong>, from which the product is transferred to <strong>intermediate tanks<\/strong> through milling processes.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-portfolio wp-image-22020 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_3-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_3-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_3-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/p>\n<p>The milled products are then transferred to <strong>finishing tanks of different capacities<\/strong>, equipped with <strong>mixing systems specifically designed<\/strong> according to the type of product and its rheological requirements.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-portfolio wp-image-22026 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_5-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_5-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_5-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><img loading=\"lazy\" decoding=\"async\" class=\"size-portfolio wp-image-22029 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_6-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_6-495x400.jpg 495w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_6-845x684.jpg 845w\" sizes=\"(max-width: 495px) 100vw, 495px\" \/><\/p>\n<h2><strong>Small-batch production<\/strong><\/h2>\n<p>The solution combines large-batch manufacturing with short-run production through:<\/p>\n<ul>\n<li><strong>Four automatic dosing stations<\/strong>, capable of managing multiple different products per recipe.<\/li>\n<li>Dosing heads with <strong>horizontal movement<\/strong>, facilitating manual dosing from drums. <img loading=\"lazy\" decoding=\"async\" class=\"size-portfolio wp-image-22032 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/12\/IMAGEN_7-495x400.jpg\" alt=\"\" width=\"495\" height=\"400\" \/><\/li>\n<li>A set of <strong>19 process units<\/strong>, including dispersers, mixers, and milling systems, dedicated to small-batch production.<\/li>\n<\/ul>\n<h2><strong>Automation and traceability<\/strong><\/h2>\n<p>The entire installation is governed by a <strong>fully automatic control system<\/strong>, with recipe management and <strong>communication with the customer\u2019s ERP<\/strong>, enabling centralised control of all manufacturing operations.<\/p>\n<p>In addition, a <strong>barcode creation and reading system<\/strong> was integrated for manually added products, ensuring <strong>complete traceability<\/strong> of raw materials and the production process.<\/p>\n<h2><strong>Results<\/strong><\/h2>\n<p>The implemented solutions allow this leading company to operate a <strong>highly flexible, safe, and efficient industrial paint manufacturing and filling system<\/strong>, capable of handling a wide variety of formulations and batch sizes.<\/p>\n<p><strong>Key benefits achieved:<\/strong><\/p>\n<ul>\n<li><strong>High production flexibility<\/strong>, adapted to a broad product portfolio.<\/li>\n<li><strong>Full automation<\/strong>, ensuring accuracy, repeatability, and process control.<\/li>\n<li><strong>Maximum safety and hygiene<\/strong>, with a plant designed to operate under zero-pollution conditions.<\/li>\n<li><strong>Strong environmental commitment<\/strong>, even in processes involving solvent-based products.<\/li>\n<\/ul>\n<h2><\/h2>\n<h2><strong>Our technical team can help you define the most suitable solution for your process<\/strong><\/h2>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>Introduction A leading company in the industrial paints and coatings sector undertook a strategic project aimed at optimising its manufacturing and filling processes for solvent-based industrial paint. The objective was to implement a highly automated installation capable of handling complex formulations, multiple raw materials, and different batch sizes, whilst maintaining the highest standards of quality, [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":22038,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518885,50518884,50518883,50518886],"tags":[],"class_list":["post-22012","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-filling-palletizing","category-grinding","category-mixing","category-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Manufacturing and Filling of Solvent-Based Industrial Paint<\/title>\n<meta name=\"description\" content=\"Discover how Oliver + Batlle optimized the 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