{"id":21238,"date":"2025-11-28T09:50:31","date_gmt":"2025-11-28T08:50:31","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=21238"},"modified":"2026-01-21T19:05:13","modified_gmt":"2026-01-21T18:05:13","slug":"thixotropy-the-definitive-guide-paint-manufacturing","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/thixotropy-the-definitive-guide-paint-manufacturing\/","title":{"rendered":"Thixotropy: The Definitive Guide to Paint Manufacturing"},"content":{"rendered":"<h2><\/h2>\n<h2><\/h2>\n<h2><\/h2>\n<h2><b>Introduction<\/b><\/h2>\n<p>If your manufacturing process for paints, sealants, or putties involves a change in viscosity when stirred, you are working with <strong>thixotropy<\/strong>. But do you know how to measure and control this phenomenon to guarantee consistency in the container and ease of application?<\/p>\n<p><strong>Thixotropy<\/strong> is the fundamental rheological property by which some complex fluids drastically modify their viscosity, becoming more fluid, when a shear force (such as stirring) is applied to them. This phenomenon is key: the fluid has a <strong>high equilibrium viscosity<\/strong> at rest and &#8220;liquefies&#8221; during working.<\/p>\n<p>Below, we will delve into the concept, explore the crucial difference with pseudoplastic fluids, and <strong>analyse<\/strong> how thixotropy determines the choice of the most efficient machinery in the manufacturing, finishing, and packaging phases of your products.<\/p>\n<h2><b>1. What Thixotropy is and Why it is Crucial in Viscosity<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">The technical concept of <\/span><b>thixotropy<\/b><span style=\"font-weight: 400;\"> involves the <\/span><b>decrease in viscosity over time<\/b><span style=\"font-weight: 400;\"> under a constant stress or shear rate, followed by a <\/span><b>gradual recovery<\/b><span style=\"font-weight: 400;\"> of the original viscosity (equilibrium viscosity) when that stress ceases.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Think of it this way: the paint in the pot is thick (<\/span><b>high equilibrium viscosity<\/b><span style=\"font-weight: 400;\">), but when stirred or applied with a brush, it becomes fluid (<\/span><b>low viscosity<\/b><span style=\"font-weight: 400;\">), allowing for application. Once on the wall, the shearing ceases and the product quickly recovers its initial viscosity, <\/span><b>preventing sagging<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h3><b>1.1. The Key Difference: Thixotropic vs. Pseudoplastic<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">It is common for <\/span><b>thixotropy<\/b><span style=\"font-weight: 400;\"> to be confused with the behaviour of <\/span><b>pseudoplastic<\/b><span style=\"font-weight: 400;\"> fluids. Although both show a decrease in viscosity with shearing, the time difference is fundamental:<\/span><\/p>\n<h3><b>1.2. Rheopectic: The Opposite Behaviour (Anti-Thixotropy)<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">In contrast, fluids that exhibit the opposite behaviour to thixotropy, where constant stirring causes solidification or an increase in viscosity over time, are called <\/span><b>rheopectic<\/b><span style=\"font-weight: 400;\"> or anti-thixotropic. These products are significantly less common in the coatings industry.<\/span><\/p>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/tixotropico-vs-pseudoplastico-EN.jpg\" alt=\"thixotropy vs pseudoplastic\" \/><\/p>\n<h2><b>2. Thixotropy and Manufacturing: The Demand on Industrial Machinery<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Thixotropy does not affect all formulations equally. Products such as varnishes, lacquers, and traditional synthetic and water-based paints are usually <\/span><b>non-thixotropic<\/b><span style=\"font-weight: 400;\">. However, highly specialised products such as wood sealants, <\/span><b>waterproofing paints<\/b><span style=\"font-weight: 400;\">, and <\/span><b>repair putties<\/b><span style=\"font-weight: 400;\"> are eminently thixotropic.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">When selecting <\/span><b>manufacturing machinery<\/b><span style=\"font-weight: 400;\">, it is imperative to know the level of thixotropy of the product. The stirring equipment must meet two key requirements to ensure homogeneity:<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Offer the <\/span><b>adequate power<\/b><span style=\"font-weight: 400;\"> to break the fluid&#8217;s initial thixotropy.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Maintain a <b>constant speed<\/b> for the time necessary to reach the optimum working state.<\/span><\/li>\n<\/ol>\n<h3><\/h3>\n<h3><b>2.1. Specific Equipment for High Thixotropy Products<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">The equipment from <\/span><b>Oliver + Batlle<\/b><span style=\"font-weight: 400;\"> is designed to manage these rheological challenges with high efficiency:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Dual Dispermix:<\/b><span style=\"font-weight: 400;\"> Suitable for <\/span><b>medium and high viscosity<\/b><span style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"> products that exhibit moderate thixotropy.<\/span><\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Hidrobat Planetary Mixer:<\/b><span style=\"font-weight: 400;\"> The ideal solution for <\/span><b>high viscosity and very thixotropic<\/b><span style=\"font-weight: 400;\"> products (and also pseudoplastic ones), ensuring intensive and uniform working.<\/span><\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/mezcladores-productos-tixotropicos.jpg\" alt=\"mezcladores productos tixotropicos\" \/><\/p>\n<p><span style=\"font-weight: 400;\">It is important to remember that, once manufactured and agitation has stopped, the product cools and increases its viscosity, acquiring the appropriate rest state for its final application.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><b style=\"font-size: 28px; letter-spacing: 0px;\">3. The Thixotropic Packaging Challenge: Dosing and Pumping Solutions<\/b><\/p>\n<p><span style=\"font-weight: 400;\">The <\/span><b>packaging of thixotropic products<\/b><span style=\"font-weight: 400;\"> presents its own set of challenges, the main one being the difficulty of extracting the product from the container due to its high equilibrium viscosity.<\/span><\/p>\n<h3><\/h3>\n<h3><b>3.1. Tank Emptying: Hydraulic Presses and Volumetric Equipment<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">To facilitate the emptying of portable tanks (which often reach 1,500 litres), high-force extraction equipment is required:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Hydraulic Press Systems (PH or PCH \u2013 TVH Press):<\/b><span style=\"font-weight: 400;\"> The pressing pressure is capable of extracting <\/span><b>medium and high thixotropic viscosity<\/b><span style=\"font-weight: 400;\"> products that would otherwise be impossible to pump at rest.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Once out of the tank, the most precise measuring and dosing systems are <\/span><b>volumetric type<\/b><span style=\"font-weight: 400;\"> (such as the DVB 250), which can be easily automated with container conveying and closing systems.<\/span><\/p>\n<h3><\/h3>\n<h3><b>3.2. Industrial Filling Machines: Gravimetric and Positive Displacement<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">In the <\/span><b>Oliver + Batlle<\/b><span style=\"font-weight: 400;\"> portfolio, we have specific solutions for different capacities:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Low Volume Filling Machines (E.g., Model EM 52):<\/b><span style=\"font-weight: 400;\"> Designed for packaging highly thixotropic and high viscosity products in containers of up to 250 cc (common in <\/span><b>offset inks<\/b><span style=\"font-weight: 400;\"> or repair putties).<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>High Volume Filling Machines (E.g., DG 60 or OB 130):<\/b><span style=\"font-weight: 400;\"> These <\/span><b>gravimetric filling machines<\/b><span style=\"font-weight: 400;\"> are fed by <\/span><b>electric positive displacement screw pumps<\/b><span style=\"font-weight: 400;\">, as these better handle the high viscosity and nature of the fluid.<\/span><\/li>\n<\/ul>\n<p><b>Process Note:<\/b><span style=\"font-weight: 400;\"> To avoid suction problems in the pumps, it is vital that thixotropic products <\/span><b>remain under agitation<\/b><span style=\"font-weight: 400;\"> in the finishing tank during the packaging phase.<\/span><\/p>\n<h2><\/h2>\n<h2><b>Conclusion: The Need for Rigorous Control<\/b><\/h2>\n<p><span style=\"font-weight: 400;\"><b>Thixotropy<\/b><\/span><span style=\"font-weight: 400;\"> is a complex but essential property for the final quality of specialised coatings. Understanding the difference with pseudoplastic fluids and applying the correct stirring and extraction regime not only guarantees a <strong>homogenous<\/strong> product but also <strong>optimises<\/strong> the <\/span><b>packaging<\/b><span style=\"font-weight: 400;\"> process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Do not risk the quality of your formulation. If you want to guarantee that your thixotropic products are manufactured and packaged with maximum efficiency and according to specifications, you need the right machinery.<\/span><\/p>\n<p><b>Act Now!<\/b><span style=\"font-weight: 400;\"> We invite you to <\/span><b>contact the Oliver + Batlle specialists directly<\/b><span style=\"font-weight: 400;\"> to request technical advice and discover which equipment (stirrers, presses, or filling machines) best suits the exact profile of your products.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/contact\/\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-12000 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/CTA-envasado-tixotropicos-EN.jpg\" alt=\"\" width=\"1024\" height=\"196\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/CTA-envasado-tixotropicos-EN.jpg 1024w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/CTA-envasado-tixotropicos-EN-300x57.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/CTA-envasado-tixotropicos-EN-768x147.jpg 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/05\/CTA-envasado-tixotropicos-EN-705x135.jpg 705w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Introduction If your manufacturing process for paints, sealants, or putties involves a change in viscosity when stirred, you are working with thixotropy. But do you know how to measure and control this phenomenon to guarantee consistency in the container and ease of application? Thixotropy is the fundamental rheological property by which some complex fluids drastically [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":21579,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518885,50518884,50518883,50518886],"tags":[],"class_list":["post-21238","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-filling-palletizing","category-grinding","category-mixing","category-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Thixotropy: The Definitive Guide to Paint Manufacturing - Oliver + Batlle<\/title>\n<meta name=\"description\" content=\"Do you work with thixotropy in paints, sealants, or putties? 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