{"id":20964,"date":"2025-10-02T10:38:05","date_gmt":"2025-10-02T08:38:05","guid":{"rendered":"https:\/\/staging.oliverbatlle.com\/?p=20964"},"modified":"2026-01-21T19:05:35","modified_gmt":"2026-01-21T18:05:35","slug":"high-output-filling-of-stucco-products-for-jotun","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/high-output-filling-of-stucco-products-for-jotun\/","title":{"rendered":"High output filling of stucco products  for JOTUN"},"content":{"rendered":"<h2><b><strong data-start=\"40\" data-end=\"56\">Introduction<\/strong><br data-start=\"56\" data-end=\"59\" \/><\/b><\/h2>\n<p>In the paints and coatings sector, efficiency in manufacturing and packaging processes is key to ensuring competitiveness and maintaining high quality standards. In this context, <strong><a href=\"https:\/\/www.jotun.com\/es-es\/decorative\">JOTUN<\/a><\/strong>, one of the most renowned paint and coatings manufacturers worldwide, entrusted <a href=\"https:\/\/oliverbatlle.com\/en\/\"><strong>Oliver + Batlle<\/strong><\/a> to carry out a strategic project to automate its high-cadence packaging lines.<\/p>\n<h2><b>Company overview<\/b><\/h2>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/www.jotun.com\/es-es\/decorative\"><strong>Jotun<\/strong><\/a> is one of the world\u2019s leading manufacturers of paints and coatings, with almost a century of expertise in protecting and beautifying surfaces across all industries. From iconic architectural landmarks to residential projects, Jotun has established itself as a trusted partner thanks to its commitment to quality, innovation, and sustainability.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The company operates across a wide range of market segments:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Decorative paints<\/b><span style=\"font-weight: 400;\"> for interior and exterior applications.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Architectural and design coatings<\/b><span style=\"font-weight: 400;\"> providing both performance and aesthetics.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Infrastructure protection<\/b><span style=\"font-weight: 400;\"> for industrial and large-scale projects.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Light industry<\/b><span style=\"font-weight: 400;\"> with advanced powder coatings.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Shipping<\/b><span style=\"font-weight: 400;\"> with marine coatings.<br \/>\n<\/span><span style=\"font-weight: 400;\"><br \/>\n<b><\/b><\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\"><b>Energy sector<\/b> with protective and powder solutions.<br \/>\n<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\"><strong>Jotun\u2019s<\/strong> continuous investment in research and development reflects its focus on delivering environmentally friendly technologies and high-performance products.<\/span><\/p>\n<h2>Product to be processed<\/h2>\n<p><span style=\"font-weight: 400;\">The project focused on <\/span><b>stucco and wall putties for interior use<\/b><span style=\"font-weight: 400;\">, products that require precise and reliable handling due to their physical properties:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Specific gravity<\/b><span style=\"font-weight: 400;\">: up to 2.2 kg\/dm\u00b3<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Viscosity<\/b><span style=\"font-weight: 400;\">: medium range, up to 6000 cP<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">These formulations are specifically designed to provide excellent surface preparation, offering a smooth and uniform base layer for subsequent paint or coating applications.<\/span><\/p>\n<h2>Project objective<\/h2>\n<p><span style=\"font-weight: 400;\">The customer\u2019s objective was the supply of <\/span><b>two complete high-speed filling lines<\/b><span style=\"font-weight: 400;\"> for stucco and putty products, designed to deliver:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Packaging flexibility<\/b><span style=\"font-weight: 400;\">: from 0.9 L to 20 L (both pails and cans).<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Universal configuration<\/b><span style=\"font-weight: 400;\">: each filling line capable of handling the entire range of formats.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Integrated discharge and pumping systems<\/b><span style=\"font-weight: 400;\">: dedicated tanks and pumping units for optimal feeding of the filling machines.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The ultimate goal was to achieve <\/span><b>high output, reliable performance, and automated changeovers<\/b><span style=\"font-weight: 400;\">, ensuring consistent productivity and minimal downtime.<\/span><\/p>\n<h2>Oliver + Batlle solution<\/h2>\n<p><span style=\"font-weight: 400;\"><a href=\"https:\/\/oliverbatlle.com\/en\/\"><strong>Oliver + Batlle<\/strong><\/a> supplied a <\/span><b>fully integrated solution<\/b><span style=\"font-weight: 400;\">, combining precision filling technology with robust automation and handling systems.<\/span><\/p>\n<p><b>Key components of the project included:<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Pumping system<\/b><span style=\"font-weight: 400;\">: progressing cavity pumps installed beneath the product tanks, connected directly to the dosing heads for smooth and efficient product transfer.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Container handling<\/b><span style=\"font-weight: 400;\">:<\/span>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><i><span style=\"font-weight: 400;\">Pail denester PAILMANAGER<\/span><\/i><span style=\"font-weight: 400;\"> for conical stackable buckets.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><i><span style=\"font-weight: 400;\">Infeed table DB-SQ<\/span><\/i><span style=\"font-weight: 400;\"> and conveyor for cylindrical cans.<\/span><\/li>\n<\/ul>\n<\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Labelling<\/b><span style=\"font-weight: 400;\">: automatic labelling unit integrated into the line.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Filling and closing<\/b><span style=\"font-weight: 400;\">: <\/span><i><span style=\"font-weight: 400;\"><strong><a href=\"https:\/\/oliverbatlle.com\/en\/prod\/volumetric-filling-equipment-flash-25\/\">FLASH-25-T<\/a><\/strong> filling line<\/span><\/i><span style=\"font-weight: 400;\">, including automatic lid placing, lid closing, and integrated checkweigher.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Automation<\/b><span style=\"font-weight: 400;\">: complete line with automatic format changeover for each machine.<\/span><\/li>\n<\/ul>\n<p><b>Performance achieved:<\/b><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Up to <\/span><b>20 containers\/minute<\/b><span style=\"font-weight: 400;\"> for 10 L buckets.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\">Up to <b>17 containers\/minute<\/b> for 20 L buckets.<\/li>\n<\/ul>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-20586 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/09\/F-25-Jotun-Mohandes-1-sf-e1759227948364.png\" alt=\"\" width=\"1920\" height=\"778\" \/><\/p>\n<h2>Results achieved<\/h2>\n<p><span style=\"font-weight: 400;\">The implementation of this solution has successfully met \u2014 and even exceeded \u2014 the customer\u2019s expectations. The lines delivered:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>High-speed performance<\/b><span style=\"font-weight: 400;\">: achieving the specified outputs with maximum accuracy.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Robust and reliable operation<\/b><span style=\"font-weight: 400;\">: guaranteeing long-term consistency without unplanned downtime.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Sustainable performance<\/b><span style=\"font-weight: 400;\">: aligned with Jotun\u2019s strict quality and sustainability standards.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This project highlights Oliver + Batlle\u2019s ability to design and implement <\/span><b>turnkey filling solutions<\/b><span style=\"font-weight: 400;\"> for high-viscosity stucco and putty products, ensuring efficiency, flexibility, and operational excellence.<\/span><\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-20588 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/09\/FLASH-25-e1759228035294.png\" alt=\"\" width=\"1920\" height=\"518\" \/><\/p>\n<h2>Customer testimonial<\/h2>\n<blockquote><p><i><span style=\"font-weight: 400;\">\u201cWe are very satisfied with the project delivered by Oliver + Batlle. The installed filling lines have not only met but exceeded our expectations, achieving the desired filling rate and significantly improving operational efficiency. The solution is highly reliable and robust, with consistent performance and no failures.\u201d<\/span><\/i><\/p><\/blockquote>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>Introduction In the paints and coatings sector, efficiency in manufacturing and packaging processes is key to ensuring competitiveness and maintaining high quality standards. In this context, JOTUN, one of the most renowned paint and coatings manufacturers worldwide, entrusted Oliver + Batlle to carry out a strategic project to automate its high-cadence packaging lines. Company overview [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":20965,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518885],"tags":[],"class_list":["post-20964","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-filling-palletizing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>High output filling of stucco products for JOTUN - Oliver + Batlle<\/title>\n<meta name=\"description\" content=\"JOTUN project with Oliver + Batlle: high-speed packaging of putty and filler with automated, accurate and efficient lines.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/oliverbatlle.com\/en\/high-output-filling-of-stucco-products-for-jotun\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"High output filling of stucco products for JOTUN - 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