{"id":19929,"date":"2025-07-15T14:45:51","date_gmt":"2025-07-15T12:45:51","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=19929"},"modified":"2026-01-21T19:06:25","modified_gmt":"2026-01-21T18:06:25","slug":"standard-solution-high-capacity-reactor-for-the-production-of-special-resins","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/standard-solution-high-capacity-reactor-for-the-production-of-special-resins\/","title":{"rendered":"HIGH-CAPACITY REACTOR FOR THE PRODUCTION OF SPECIAL RESINS"},"content":{"rendered":"<h2><\/h2>\n<h2>1. BRIEF DESCRIPTION OF THE CLIENT<\/h2>\n<p>An international textile-sector company with a highly integrated and <strong>sustainable<\/strong> insfrastructure, dedicated to the manufacture of <strong>high added-value<\/strong> products from <strong>recycled fibres<\/strong> and <strong>organic raw materials<\/strong>. With benchmark production capacity in its market, its industrial strategy prioritises efficiency, innovation, and the independence of key processes.<\/p>\n<h2>2. PRODUCT TO BE PROCESSED<\/h2>\n<p>Special resin used as a base component in formulations for technical textile applications.<\/p>\n<h2>3. OBJECTIVE<\/h2>\n<p>The client aimed to establish its own in-house production unit for this strategic <strong>resin<\/strong>, which had previously been purchased from external suppliers, in order to <strong>strengthen<\/strong> industrial autonomy and <strong>optimise<\/strong> production costs.<\/p>\n<h2>4. OLIVER + BATLLE SOLUTION<\/h2>\n<p>To address this challenge, Oliver + Batlle designed and implemented:<\/p>\n<p>&#8211; 12,000-litre reactor for resin synthesis through monomer reaction, featuring:<\/p>\n<ul>\n<li>Three-section half-coil for precise thermal control using steam and cooling water<\/li>\n<li>Agitator shaft with two INTERMIG-type blades, <span style=\"font-weight: 400;\">\u00d81850?mm<\/span><\/li>\n<li>Semi-anchor <span style=\"font-weight: 400;\">\u00d81700?mm<\/span><\/li>\n<li>Construction material: AISI 316L stainless steel<\/li>\n<li>Reactor working temperature: up to 150<span style=\"font-weight: 400;\">\u00b0C<\/span><\/li>\n<li>Reactor working pressure: absolute vacuum to 3 bar g<\/li>\n<li>Half-coil working temperature: up to 200<span style=\"font-weight: 400;\">\u00b0C<\/span><\/li>\n<li>Half-coil working pressure: up to 10 bar g<\/li>\n<li>37 kW agitator motor with frequency converter<\/li>\n<\/ul>\n<p>&#8211; Solids loading system using a screw conveyor, with sack and Big Bag unloading stations<\/p>\n<p>&#8211; Complete process control system, including supervision of installation and commissioning on site<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-20180 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1.png\" alt=\"\" width=\"853\" height=\"605\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1.png 853w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1-300x213.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1-768x545.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1-260x185.png 260w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/Sistema-de-carga-de-solidos-1-705x500.png 705w\" sizes=\"(max-width: 853px) 100vw, 853px\" \/><\/p>\n<h2><img decoding=\"async\" class=\"aligncenter wp-image-19969 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim2.png\" alt=\"\" width=\"570\" height=\"395\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim2.png 570w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim2-300x208.png 300w\" sizes=\"(max-width: 570px) 100vw, 570px\" \/><\/h2>\n<p>&nbsp;<\/p>\n<h2>5. RESULTS<\/h2>\n<p>The project met the client&#8217;s needs with a <strong>robust<\/strong>, <strong>reliable<\/strong> and <strong>hygienic solution<\/strong>, ensuring consistent performance fully aligned with the highest quality standards.<\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-19971 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim3.png\" alt=\"\" width=\"615\" height=\"540\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim3.png 615w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/07\/pioneer-denim3-300x263.png 300w\" sizes=\"(max-width: 615px) 100vw, 615px\" \/><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-12635 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN.jpg\" alt=\"accessories for the automation\" width=\"1024\" height=\"196\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN.jpg 1024w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-300x57.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-768x147.jpg 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-705x135.jpg 705w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>1. BRIEF DESCRIPTION OF THE CLIENT An international textile-sector company with a highly integrated and sustainable insfrastructure, dedicated to the manufacture of high added-value products from recycled fibres and organic raw materials. With benchmark production capacity in its market, its industrial strategy prioritises efficiency, innovation, and the independence of key processes. 2. PRODUCT TO BE [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":20218,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518883,50518886],"tags":[],"class_list":["post-19929","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-mixing","category-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>HIGH-CAPACITY REACTOR FOR THE PRODUCTION OF SPECIAL RESINS - Oliver + Batlle STANDARD SOLUTION: HIGH-CAPACITY REACTOR FOR THE PRODUCTION OF SPECIAL RESINS<\/title>\n<meta name=\"description\" content=\"Oliver + Batlle designed and implemented a 12,000-liter reactor for in-house production of specialty resins at an international textile company, enhancing industrial autonomy and optimizing costs with robust and precise solutions.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/oliverbatlle.com\/en\/standard-solution-high-capacity-reactor-for-the-production-of-special-resins\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"HIGH-CAPACITY REACTOR FOR THE PRODUCTION OF SPECIAL RESINS - Oliver + Batlle STANDARD SOLUTION: HIGH-CAPACITY REACTOR FOR THE PRODUCTION OF SPECIAL RESINS\" \/>\n<meta property=\"og:description\" content=\"An international textile company trusted Oliver + Batlle to produce its strategic resin in-house with a custom-designed 12,000-liter reactor. 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