{"id":19609,"date":"2025-05-28T10:05:43","date_gmt":"2025-05-28T08:05:43","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=19609"},"modified":"2026-01-21T19:06:59","modified_gmt":"2026-01-21T18:06:59","slug":"vacuum-pigment-loading-and-dispersion-in-industrial-mixer-with-portable-tank-a-tailored-project-by-ob-for-sika-2","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/vacuum-pigment-loading-and-dispersion-in-industrial-mixer-with-portable-tank-a-tailored-project-by-ob-for-sika-2\/","title":{"rendered":"Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA"},"content":{"rendered":"<h2><b>Innovation and efficiency in pigment incorporation in the chemical sector<\/b><\/h2>\n<p><b>SIKA<\/b><span style=\"font-weight: 400;\">, founded in Switzerland in 1910, is a global leader in specialized chemical products for industries such as <\/span><b>construction<\/b><span style=\"font-weight: 400;\">, <\/span><b>automotive<\/b><span style=\"font-weight: 400;\">, and <\/span><b>renewable energy<\/b><span style=\"font-weight: 400;\">. With operations in over 100 countries, the company stands out for its commitment to <\/span><b>innovation<\/b><span style=\"font-weight: 400;\">, <\/span><b>sustainability<\/b><span style=\"font-weight: 400;\">, and <\/span><b>high performance<\/b><span style=\"font-weight: 400;\"> across all its products.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">SIKA\u2019s product portfolio includes solutions for <\/span><b>concrete additives<\/b><span style=\"font-weight: 400;\">, <\/span><b>waterproofing<\/b><span style=\"font-weight: 400;\">, <\/span><b>adhesives<\/b><span style=\"font-weight: 400;\">, <\/span><b>repair and reinforcement of structures<\/b><span style=\"font-weight: 400;\">, as well as <\/span><b>roofing and facade systems<\/b><span style=\"font-weight: 400;\">. Their commitment to quality and efficiency has enabled them to maintain a strong presence in the global market.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">More information:<\/span><a href=\"https:\/\/esp.sika.com\/\"> <span style=\"font-weight: 400;\">SIKA<\/span><\/a><\/p>\n<h2><b>The challenge: Efficient pigment incorporation without compromising quality or efficiency<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">SIKA needed a solution to <\/span><b>incorporate pigments hygienically and efficiently<\/b><span style=\"font-weight: 400;\"> in the production of <\/span><b>tinted oil<\/b><span style=\"font-weight: 400;\">, a key component in several of their products. Proper <\/span><b>pigment suspension<\/b><span style=\"font-weight: 400;\"> and <\/span><b>dispersion<\/b><span style=\"font-weight: 400;\"> in the oil are essential for ensuring high quality and consistency in the final product.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The specific requirements for the project included:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Avoiding dust emission<\/b><span style=\"font-weight: 400;\"> during the operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Preventing cross-contamination<\/b><span style=\"font-weight: 400;\"> between pigments while working with various shades.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Minimizing waste<\/b><span style=\"font-weight: 400;\"> during the pigment incorporation process.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Ensuring <\/span><b>minimal investment<\/b><span style=\"font-weight: 400;\">, with a focus on resource optimization.<\/span><\/li>\n<li aria-level=\"1\"><span style=\"font-weight: 400;\">Controlling a finished product viscosity range varying between <\/span><b>100cP and 20,000cP<\/b><span style=\"font-weight: 400;\">, which adds a challenge to maintaining both quality and flow of the mixture.<\/span><\/li>\n<\/ul>\n<h2><\/h2>\n<h2><b>The O+B solution: Innovative technology tailored to customer needs<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">To address this challenge, O+B began with a phase of <\/span><b>pilot plant tests<\/b><span style=\"font-weight: 400;\"> to validate the technical feasibility of the proposed solution. These tests were essential for determining the <\/span><b>key parameters<\/b><span style=\"font-weight: 400;\"> of the process, focusing on two main aspects:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Determining the <\/span><b>minimum pneumatic transport speed<\/b><span style=\"font-weight: 400;\"> required to ensure that the pigments were properly transported to the <\/span><b>mixer-disperser<\/b><span style=\"font-weight: 400;\"> without losing efficiency.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Establishing the <\/span><b>maximum speed<\/b><span style=\"font-weight: 400;\"> to avoid the pigments transferring into the liquid, which would cause <\/span><b>splashes<\/b><span style=\"font-weight: 400;\"> and possible <\/span><b>spillage<\/b><span style=\"font-weight: 400;\">.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">With the results obtained from these tests, O+B proposed an <\/span><b>optimized industrial solution<\/b><span style=\"font-weight: 400;\"> that was also <\/span><b>economical<\/b><span style=\"font-weight: 400;\">, involving a <\/span><b>vacuum loading and dispersion system<\/b><span style=\"font-weight: 400;\"> to incorporate <\/span><b>8 pigments<\/b><span style=\"font-weight: 400;\"> efficiently and without contamination. This system was implemented in a <\/span><b>Dispermix O+B<\/b><span style=\"font-weight: 400;\">, specifically designed to ensure a hygienic and precise process.<\/span><\/p>\n<h2><b>Start-up tests: Performance and efficiency in action<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">During the <\/span><b>start-up<\/b><span style=\"font-weight: 400;\"> phase of the solution, the following data was verified:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>300 kg of gray pigment<\/b><span style=\"font-weight: 400;\"> incorporated in <\/span><b>20 minutes<\/b><span style=\"font-weight: 400;\">, meeting the system\u2019s expected capacity.<\/span><\/li>\n<li style=\"font-weight: 400; text-align: left;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Only <\/span><b>100 g of solid pigment<\/b><span style=\"font-weight: 400;\"> passed through the filter, representing an <\/span><b>0.03% loss<\/b><span style=\"font-weight: 400;\">, an exceptionally low figure that highlights the efficiency and precision of the system.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\"><br \/>\nThese tests confirmed that the system was <b style=\"font-size: 20px;\">highly efficient<\/b><span style=\"font-weight: 400;\">, maintaining the <\/span><b style=\"font-size: 20px;\">quality standards<\/b><span style=\"font-weight: 400;\"> required by SIKA.<\/span><br \/>\n<\/span><\/li>\n<\/ul>\n<h2><b>Results achieved: Performance, hygiene, and efficiency<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">The system implemented by O+B has allowed <\/span><b>SIKA<\/b><span style=\"font-weight: 400;\"> to achieve <\/span><b>efficient pigment incorporation<\/b><span style=\"font-weight: 400;\"> without contamination, resulting in a cleaner production process with minimal waste. The outcomes are as follows:<\/span><\/p>\n<ul>\n<li><b>Reliability<\/b><span style=\"font-weight: 400;\"> in the process, with <\/span><b>controlled pigment incorporation<\/b><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li><b>Resource optimization<\/b><span style=\"font-weight: 400;\">, significantly reducing <\/span><b>waste<\/b><span style=\"font-weight: 400;\"> in the process.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/li>\n<li><span style=\"font-weight: 400;\">Compliance with <\/span><b>SIKA\u2019s stringent quality standards<\/b><span style=\"font-weight: 400;\">, ensuring a homogeneous and consistent product.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/li>\n<li><b>Constant and safe performance<\/b><span style=\"font-weight: 400;\">, with a fully <\/span><b>automated system<\/b><span style=\"font-weight: 400;\"> that provides greater process control.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><b><\/b><\/li>\n<li><b>High operational efficiency<\/b><span style=\"font-weight: 400;\">, improving <\/span><b>productivity<\/b><span style=\"font-weight: 400;\"> and reducing downtime.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The <\/span><b>technology implemented<\/b><span style=\"font-weight: 400;\"> not only guarantees <\/span><b>constant and secure performance<\/b><span style=\"font-weight: 400;\"> but also <\/span><b>optimizes the efficiency<\/b><span style=\"font-weight: 400;\"> of every phase of the production process, from initial loading to final dispersion.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This project demonstrates how O+B can deliver <\/span><b>innovative and tailored solutions<\/b><span style=\"font-weight: 400;\"> that enhance <\/span><b>quality, efficiency, and sustainability<\/b><span style=\"font-weight: 400;\"> in industrial processes. The implementation of this technology has strengthened <\/span><b>SIKA\u2019s commitment to excellence<\/b><span style=\"font-weight: 400;\">, ensuring the highest quality in the production of tinted oils and other products.<\/span><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/oliverbatlle.com\/en\/contact\/\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-12635 size-full\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN.jpg\" alt=\"accessories for the automation\" width=\"1024\" height=\"196\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN.jpg 1024w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-300x57.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-768x147.jpg 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2021\/09\/CTA-complementos-automatizacion-EN-705x135.jpg 705w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Innovation and efficiency in pigment incorporation in the chemical sector SIKA, founded in Switzerland in 1910, is a global leader in specialized chemical products for industries such as construction, automotive, and renewable energy. With operations in over 100 countries, the company stands out for its commitment to innovation, sustainability, and high performance across all its [&hellip;]<\/p>\n","protected":false},"author":15,"featured_media":19623,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518883,50518886],"tags":[],"class_list":["post-19609","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-mixing","category-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA - Oliver + Batlle Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA<\/title>\n<meta name=\"description\" content=\"SIKA improves pigment incorporation with O+B Dispermix: clean, efficient and contamination-free process with high productivity.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/oliverbatlle.com\/en\/vacuum-pigment-loading-and-dispersion-in-industrial-mixer-with-portable-tank-a-tailored-project-by-ob-for-sika-2\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA - Oliver + Batlle Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA\" \/>\n<meta property=\"og:description\" content=\"Thanks to a Dispermix vacuum loading and dispersion system, SIKA has achieved a cleaner, more efficient and contamination-free pigment incorporation process, improving productivity and quality control.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/oliverbatlle.com\/en\/vacuum-pigment-loading-and-dispersion-in-industrial-mixer-with-portable-tank-a-tailored-project-by-ob-for-sika-2\/\" \/>\n<meta property=\"og:site_name\" content=\"Oliver + Batlle\" \/>\n<meta property=\"article:published_time\" content=\"2025-05-28T08:05:43+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-01-21T18:06:59+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2025\/05\/Capcelera-OB-7.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1128\" \/>\n\t<meta property=\"og:image:height\" content=\"430\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"THE COLOURS BOX\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:title\" content=\"Vacuum pigment loading and dispersion in industrial mixer with portable tank: A tailored project by O+B for SIKA - Oliver + Batlle\" \/>\n<meta name=\"twitter:description\" content=\"Optimiza la eficiencia en la dispersi\u00f3n con los molinos de microesferas de O+B. 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