{"id":10479,"date":"2026-10-14T12:03:46","date_gmt":"2026-10-14T10:03:46","guid":{"rendered":"https:\/\/oliverbatlle.com\/?p=10479"},"modified":"2026-10-20T11:20:06","modified_gmt":"2026-10-20T09:20:06","slug":"insights-on-basket-milling","status":"publish","type":"post","link":"https:\/\/oliverbatlle.com\/en\/insights-on-basket-milling\/","title":{"rendered":"Insights on basket milling"},"content":{"rendered":"<h1><b>Immersion Milling: A technical guide to optimizing coating efficiency\u00a0<\/b><\/h1>\n<p><b>Immersion grinding<\/b><span style=\"font-weight: 400;\"> is a pigment dispersion and milling process that uses a circular basket mill submerged directly into the product. Unlike horizontal grinding systems, this technology eliminates the need for pumps and hoses, helping to reduce product losses and speed up cleaning operations. It also allows batches of up to <\/span><b>2,000 litres<\/b><span style=\"font-weight: 400;\"> to be processed, with product viscosities of up to <\/span><b>10,000 Centipoises<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">But what differentiates the various immersion and circular basket mills available on the market? What features should be considered when selecting the most suitable equipment for each process?<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Basket mill technology has become widely established in the coatings industry, and leading equipment manufacturers have developed different ranges and configurations to meet the requirements of each application. Differences in geometry, size, number of agitation shafts, basket configuration and cooling capacity can make selecting the right equipment a complex decision.<\/span><\/p>\n<p><!--more--><\/p>\n<h2><b>What are the benefits of immersion milling?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Compared with other grinding technologies, basket mills offer a number of advantages, mainly related to process simplification and reduced auxiliary equipment requirements:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Reduced product losses:<\/b><span style=\"font-weight: 400;\"> the absence of pumps and hoses minimizes the amount of product remaining in external circuits.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Easy operation:<\/b><span style=\"font-weight: 400;\"> the process does not require specific pressure or flow-rate control for mill operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Lower maintenance costs:<\/b><span style=\"font-weight: 400;\"> the absence of mechanical seals reduces the number of components requiring maintenance.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Reduced plant footprint:<\/b><span style=\"font-weight: 400;\"> the vessel is integrated into the equipment during the grinding operation.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">One of the main limitations of this technology is related to batch size. In the case of Oliver + Batlle, the Mill-ennium RS range can process batches of up to <\/span><b>2,000 litres<\/b><span style=\"font-weight: 400;\">. When working with a highly concentrated grinding base, it can subsequently be diluted to increase the final volume of finished product.<\/span><\/p>\n<h2><strong>Mill-ennium RS: Advantages in pigment processing<\/strong><\/h2>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-24363 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS.png\" alt=\"\" width=\"243\" height=\"365\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS.png 1024w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS-200x300.png 200w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS-687x1030.png 687w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS-768x1152.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS-1000x1500.png 1000w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Mill-ennium-RS-470x705.png 470w\" sizes=\"(max-width: 243px) 100vw, 243px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Over the years, <strong>Oliver + Batlle<\/strong> has conducted <\/span><b>more than 400 immersion grinding trials<\/b><span style=\"font-weight: 400;\"> with the Mill-ennium RS basket mill at its pilot plant in Barcelona.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">These trials have been carried out using different formulations and pigments for applications including inks, paints, pigment dispersions and other products. The results have been analyzed and compared with those obtained using other basket mills and different grinding technologies.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The main advantages identified include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Faster cleaning and product changeovers<\/b><span style=\"font-weight: 400;\">, thanks to the design and dimensions of the basket, its rounded edges and the ease of replacing the grinding beads.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Flexibility in Yttrium bead size selection<\/b><span style=\"font-weight: 400;\">, with beads as small as <\/span><b>0.3 mm<\/b><span style=\"font-weight: 400;\"> available for applications requiring extreme fineness. The system also allows the screens to be changed according to process requirements.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Wide viscosity range<\/b><span style=\"font-weight: 400;\">, with the ability to process products with viscosities of up to <\/span><b>10,000 Centipoises<\/b><span style=\"font-weight: 400;\"> using different configurations of interchangeable shafts and scrapers.<\/span><\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-10481 size-full\" title=\"propeller MilleniumRS\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Discos_MilleniumRS-INGbaja.jpg\" alt=\"propeller MilleniumRS\" width=\"514\" height=\"145\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Discos_MilleniumRS-INGbaja.jpg 514w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Discos_MilleniumRS-INGbaja-300x85.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/Discos_MilleniumRS-INGbaja-450x127.jpg 450w\" sizes=\"(max-width: 514px) 100vw, 514px\" \/><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Easy maintenance<\/b><span style=\"font-weight: 400;\">, as certain maintenance operations can be carried out directly by the operator without requiring intervention from maintenance personnel.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>High process efficiency<\/b><span style=\"font-weight: 400;\">, thanks to reduced downtime associated with cleaning and maintenance operations, combined with high equipment performance.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Optimized power-to-basket-to-vessel ratio<\/b><span style=\"font-weight: 400;\">, enabling high production output with lower grinding bead consumption and reduced product losses.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Reduced production times:<\/b><span style=\"font-weight: 400;\"> approximately <\/span><b>50% compared with traditional mills<\/b><span style=\"font-weight: 400;\"> and up to <\/span><b>30% compared with other immersion mills<\/b><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"list-style-type: none;\"><\/li>\n<\/ul>\n<div id=\"attachment_10483\" style=\"width: 610px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" aria-describedby=\"caption-attachment-10483\" class=\"wp-image-10483 size-full\" title=\"gr\u00e1fica tiempo de producci\u00f3n\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/tiempo-produccion-ing.jpg\" alt=\"production time\" width=\"600\" height=\"442\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/tiempo-produccion-ing.jpg 600w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/tiempo-produccion-ing-300x221.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/tiempo-produccion-ing-450x332.jpg 450w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-10483\" class=\"wp-caption-text\">Table 1. Comparative results of processing times in batches equal to 900 L, under the product conditions.<\/p><\/div>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Lower energy consumption per batch produced<\/b><span style=\"font-weight: 400;\"> compared with horizontal and recirculation mills.<\/span><\/li>\n<\/ul>\n<div id=\"attachment_10485\" style=\"width: 610px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-10485\" class=\"wp-image-10485 size-full\" title=\"gr\u00e1fica consumo energ\u00eda\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/grafica-consumo-energia-ing.jpg\" alt=\"power consumption\" width=\"600\" height=\"460\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/grafica-consumo-energia-ing.jpg 600w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/grafica-consumo-energia-ing-300x230.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/grafica-consumo-energia-ing-450x345.jpg 450w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><p id=\"caption-attachment-10485\" class=\"wp-caption-text\">Table 2. Comparative results of power consumption in batches equal to 900 L, under the same product conditions.<\/p><\/div>\n<p><span style=\"font-weight: 400;\">The comparative results for processing times and energy consumption were obtained using <\/span><b>900-litre batches<\/b><span style=\"font-weight: 400;\"> processed under the same product conditions.<\/span><\/p>\n<h2><strong>What control software options are available for immersion milling?<\/strong><\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-10461\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja.jpg\" alt=\"SoftwareRS \" width=\"800\" height=\"502\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja.jpg 800w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja-300x188.jpg 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja-768x482.jpg 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja-705x442.jpg 705w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/SoftwareRS-baja-450x282.jpg 450w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">Oliver + Batlle offers <\/span><b>two levels of control software<\/b><span style=\"font-weight: 400;\"> for its immersion mills, designed to accommodate different operating and automation requirements.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Type S:<\/b><span style=\"font-weight: 400;\"> features an essential control panel with push buttons for manual equipment operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Type CP:<\/b><span style=\"font-weight: 400;\"> adds manufacturing recipe management and allows batch histories, alarms and maintenance times to be stored. This level of automation facilitates process standardization and enables optimized, repeatable results, reducing reliance on the operator&#8217;s experience.<\/span><\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-24357 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla.png\" alt=\"\" width=\"747\" height=\"392\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla.png 1200w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-300x158.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-1030x541.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-768x403.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-705x370.png 705w\" sizes=\"(max-width: 747px) 100vw, 747px\" \/><\/p>\n<p style=\"text-align: center;\">Version S and Version CP<\/p>\n<p><span style=\"font-weight: 400;\">Oliver + Batlle offers <\/span><b>two levels of control software<\/b><span style=\"font-weight: 400;\"> for its immersion mills, designed to accommodate different operating and automation requirements.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Type S:<\/b><span style=\"font-weight: 400;\"> features an essential control panel with push buttons for manual equipment operation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Type CP:<\/b><span style=\"font-weight: 400;\"> Includes digital signals, O+B control software and touchscreen. It allows operators to manage and run production recipes, as well as store batch histories, alarms and maintenance records. This level of automation facilitates process standardization and helps achieve optimized and repeatable results, reducing dependence on operator experience.<\/span><b>\u00a0<\/b><\/li>\n<\/ul>\n<h2><b>What additional features does the Mill-ennium RS basket mill offer?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">In addition to the standard features of the Mill-ennium RS circular basket mill, Oliver + Batlle offers different configurations that allow the equipment to be adapted to the specific characteristics of the product and manufacturing process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">These include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Vacuum lid:<\/b><span style=\"font-weight: 400;\"> recommended for the manufacture of medium-viscosity products and used with reinforced vessels.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Side-wall scraper:<\/b><span style=\"font-weight: 400;\"> particularly suitable for thixotropic products.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Helical orbital blade:<\/b><span style=\"font-weight: 400;\"> recommended for the manufacture of high-viscosity products.<\/span><\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-24376 aligncenter\" src=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2.png\" alt=\"\" width=\"695\" height=\"365\" srcset=\"https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2.png 1200w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2-300x158.png 300w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2-1030x541.png 1030w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2-768x403.png 768w, https:\/\/oliverbatlle.com\/wp-content\/uploads\/2020\/05\/portada-blog-Altipla-2-705x370.png 705w\" sizes=\"(max-width: 695px) 100vw, 695px\" \/><\/p>\n<p><span style=\"font-weight: 400;\">These configurations allow the equipment to be adapted to different formulations and process requirements.<\/span><\/p>\n<h2><b>FAQS<\/b><\/h2>\n<h3><b>What are the advantages of a basket mill compared with a horizontal mill?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">The main advantage is the elimination of pumps and mechanical seals. This reduces maintenance requirements, facilitates cleaning operations and minimizes product losses by carrying out the process in a single integrated vessel.<\/span><\/p>\n<h3><b>What is the maximum batch size for immersion grinding?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">In equipment such as the <\/span><b>Mill-ennium RS<\/b><span style=\"font-weight: 400;\">, the standard batch size reaches <\/span><b>2,000 litres<\/b><span style=\"font-weight: 400;\">. This allows concentrated grinding bases to be processed and subsequently diluted to increase the final volume of finished product.<\/span><\/p>\n<h3><b>What viscosity can the Mill-ennium RS handle?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Thanks to its multiple shafts and interchangeable scrapers, the Mill-ennium RS can process high-viscosity products of up to <\/span><b>10,000 Poises<\/b><span style=\"font-weight: 400;\">, promoting adequate product circulation through the grinding basket.<\/span><\/p>\n<h3><b>Ready to incorporate flexibility and automation into your manufacturing process?<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">If you\u2019re looking to optimize your production, we invite you to request <strong><a href=\"https:\/\/oliverbatlle.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">more information through our contact section<\/a><\/strong> <\/span><span style=\"font-weight: 400;\">. Our team will help you thoroughly evaluate which <\/span><a href=\"https:\/\/oliverbatlle.com\/en\/prod\/immersion-milling-millennium-rs\/\"><span style=\"font-weight: 400;\">Mill-ennium RS<\/span><\/a><span style=\"font-weight: 400;\"> immersion mill model is best suited to your specific requirements.<\/span><\/p>\n<p>Stay updated on our latest news on <a href=\"https:\/\/www.linkedin.com\/company\/oliver-batlle-s-a-\/\" target=\"_blank\" rel=\"noopener noreferrer\">LinkedIn.<\/a><\/p>\n<p>&nbsp;<\/p>\n\n\t\t\t<div\n\t\t\tclass=\"hs-form-frame\"\n\t\t\tdata-region=\"eu1\"\n\t\t\tdata-form-id=\"318b29b5-e207-4d3e-912d-1102a4a108e7\"\n\t\t\tdata-portal-id=\"147556243\"\n\t\t\t >\n\t\t\t<\/div>\n\t\t\t\n","protected":false},"excerpt":{"rendered":"<p>Immersion Milling: A technical guide to optimizing coating efficiency\u00a0 Immersion grinding is a pigment dispersion and milling process that uses a circular basket mill submerged directly into the product. Unlike horizontal grinding systems, this technology eliminates the need for pumps and hoses, helping to reduce product losses and speed up cleaning operations. It also allows [&hellip;]<\/p>\n","protected":false},"author":7,"featured_media":24366,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[50518882,50518884],"tags":[50518880],"class_list":["post-10479","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-grinding","tag-products"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Immersion Milling: A technical guide to optimizing coating efficiency<\/title>\n<meta name=\"description\" content=\"Looking for efficiency in immersion milling? Cut production times by 50% with the Mill-ennium RS. 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